Sei Block Consistency Zvirinani muGerman-Style Concrete Block Machines?

Kwemakumi maviri emakore senyanzvi yeGoogle SEO mumakina anorema, ndakaona kuti block precision inotsanangura sei kubudirira kweprojekiti. Michina yeGerman-style kongiri block machine, kunyanya iyo yakagadzirwa nembiri-tafura vibration uye yakasimba inotungamira masisitimu, inoburitsa isingaenzaniswi block kuenderana. Chiitiko chedu paIyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Quangong Machinery Co., Ltd.inoratidza kuti vatengi vanochinja kubva kumaitiro echinyakare kuenda kune echokwadi madhizaini echiGerman vanodzikisa kutsauka kwezvikamu ne72 muzana. Kusiyana nemichina yakajairwa inovimba ne-single-axis vibration, maitiro echiGerman anowiriranisa hydraulic pressure ine yakakwira-frequency, yakaderera-amplitude vibration, kuve nechokwadi chekuti kongiri yega yega ine density yakafanana, kureba, uye kumucheto kupinza. Izvi zvine basa nekuti zvidhinha zvisingawirirane zvinokonzeresa zvimiro zvisina kusimba, kuwedzera kushandiswa kwedhaka, uye kunonotsa kutenderera kwekuvaka.

Fekitori yedu yakaedza mazana emitsara yekugadzira block muEurope neAsia. Isu tinogaroona kuti michina yemabhuroko yechiGerman inogadzira mabhuroko ane kushivirira kwekuwedzera kana kubvisa 0.3 millimeters, ukuwo michina yakajairwa ichitenderera plus kana kubvisa 1.5 millimeters. Nei block consistency iri nani muGerman-style kongiri block machine? Mhinduro iri mumbiru ina: yakasimba simbi yekuvaka, synchronous vibration tekinoroji, smart hydraulic control, uye kupfeka-inodzivirira mold dhizaini. Muchinyorwa ichi chese, ini ndichagovera proprietary data kubvaIyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Quangong Machinery Co., Ltd., suma yeduGermany Zenith Block Machineakatevedzana, uye pindura mubvunzo wakanyanya kunetsa kune varidzi vezvidyarwa: Ndeapi emagetsi mota tekinoroji anopa hupenyu hurefu hwesevhisi? Ngatinyure muinjiniya inoshandura zvigadzirwa kuita mabhuroko akakwana, chinja mushure mekuchinja.

Ndeapi Mamisimboti Einjiniya Anoita YechiGerman-Chimiro Kuvhara Kusaenderana Kukuru?

MaJerimani-maitiro ekongiri block michina haisi kungodzokororwa zvekare midziyo. Ivo vanosanganisira dhizaini yehuzivi yakadzika midzi mune chaiyo mechanics, apo chikamu chose chinofamba chinobatsira mukufanana kwechigadzirwa. AtIyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Quangong Machinery Co., Ltd., takavaka mukurumbira wedu nekubatanidza misimboti ina yakakosha inopindura zvakananga kuti nei block kusawirirana kuri nani muGerman-style block machines.

Kutanga, iyo yakaoma bhokisi-mhando furemu.Fekitari yedu inoshandisa kushushikana-kudzoreredzwa welded simbi mahwendefa ane ukobvu hwemamirimita makumi mana. Iyi furemu inotora vibration isina kuchinjika. Kusiyana neizvi, michina yeC-frame inochinjika kusvika pa 0.8 millimita pa 1000 mm yehurefu, ichigadzira mabhuroko akaita seweji. Mafuremu echiGerman anomisa kutsauka kusvika pasi pe 0.1 millimita. Izvi zvinorevei kune mutsara wako wekugadzira? Yese block, ingave pakutanga kana pakupera kwe10-awa shift, ine mipimo yakafanana.

Chechipiri, mbiri-shaft yakamanikidza vibration system.Traditional motor-driven eccentric weights inogadzira kusaenzana kwesimba kugovera. YeduGermany Zenith Block Machineinoshandisa maviri anopokana-anotenderera shaft ane inogadziriswa eccentric nguva. Izvi zvinogadzira kwakachena vertical vibration pasina yakachinjika shuttering. Mhedzisiro ndeye block density musiyano pazasi 2 muzana kubva kumusoro kusvika pasi. Ndakayera izvi nezviuru zvemasampuli. Kana vibrate yakamira yakatwasuka, patsanuro inodzika kusvika pedyo ne zero. Izvi zvinoreva kuti hapana matombo anorema ari kunyura pasi, hapana zvidimbu nyoro zvinoyangarara kumusoro.

Chechitatu, yakavharwa-loop hydraulic pressure control.Consistency inoda mhinduro chaiyo-nguva. Michina yedu inopinza ma sensors mune yega yega hydraulic cylinder, sampling pa200 Hz. Kana musanganiswa wekongiri ukasiyana mukunyorova kwehunyoro, sisitimu inogadzirisa otomatiki simba mukati me50 milliseconds. Semuyenzaniso, kamwe kamwe 5 muzana inodonha mumix slump inokonzeresa kukurumidza 8 muzana kuwedzera kwesimba rekumanikidza. Iyi inogadzirisa mhinduro inovimbisa kuti bhuroka rega rega rinosvika kune chinangwa chegirinhi simba, kuderedza kutyora panguva yekudhirowa.

Chechina, precision pasi mold liners.Molds dzinowanzo furatirwa, asi dzinotsanangura block consistency. German-style molds kubva kune yeduGermany Zenith Block Machineshandisa D2 mudziyo simbi pasi kuti Ra 0.4 micron kupera. Pfeka homwe dzinobviswa. Mold inochengetedzwa zvakanaka inoburitsa 2 miriyoni zvibhuroko pasati pasvika chero chipfeko chinoyereswa chaonekwa. Mufekitori yedu, isu tinoshandisa laser kuyerwa kuratidza kushivirira kwe mold yega 5000 kutenderera. Iyi obsessive maitiro inoreva kuti zvidhinha zvako zvinogara zvakaenderana kwemakore.

Rega ndipe kuenzanisa kwepasirese kubva kune mutengi muBerlin akatsiva muchina weItaly neGerman-style system. Kureba kwavo kweblock kwakadonha kubva pakuwedzera kana kubvisa 1.2 mm kusvika pakuwedzera kana kubvisa 0.25 mm. Nguva yekuvaka madziro yakadzikira ne22 muzana nekuti masoni akange asisade kugera kana shim blocks. Ichi ndicho chikonzero vagadziri vezvivakwa uye makondirakiti vanotsanangura maGerman-style block machines epamusoro-kusimuka uye mapurojekiti ezvivakwa.

Yedu Muchina Paramita Inovimbisa sei Uniform Block Hunhu?

Nhamba hadzirevi nhema. AtIyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Quangong Machinery Co., Ltd., isu tinoburitsa yakazara tekinoroji yakatarwa kune yega yegaGermany Zenith Block Machinetinogadzira. Pazasi pane tafura yepakati paramita inopesvedzera zvakananga block kusawirirana. Fekitori yedu yakakwenenzvera hunhu uhwu kuburikidza neanopfuura zviuru gumi ebvunzo macycles pamhando dzakasiyana-siyana dzakaunganidzwa, kubva paraimestone kuenda kune yakadzokororwa kongiri.

Kupfuura tafura, akati wandei akavanzika ma parameter anowedzera kuenderana. Fekitori yedu inoshandisa yakawanda-nhanho vibration ramp profile. Muchina unotanga ne 40 Hz kwemasekonzi 0.5 kuti ugadzirise akakomba aggregates, wobva wasvetuka kusvika pa58 Hz kwemasekonzi 1.2 kuti uwane kusungirirwa kwakanyanya, uye pakupedzisira woisa 50 Hz kwemasekonzi 0.3 kutsvedzerera pamusoro. Kutevedzana uku kunodzivirira homwe dzemhepo. Isu takafananidza nzira iyi kune imwechete-frequency vibration tichishandisa CT scans yemabhuraki akapora. Mabhuroko echiGerman-maitiro airatidza 96 muzana yunifomu density kugovera zvichienzaniswa ne71 muzana mumabhuroko akajairwa.

Imwe yakakosha parameter isimba rekudzvanya rinopararira. Yedu hydraulic system inoshandisa mana masilinda akawiriraniswa, imwe padyo neimwe kona ye mold. Simba musiyano pakati pemasilinda maviri anogara pasi pe1.5 muzana. Michina yakawanda inokwikwidza inoshandisa masilinda maviri, zvichitungamira mukurereka kwemusoro wekumanikidza. Kurereka uku kunoburitsa mabhuroko akaita seweji. YeduGermany Zenith Block Machineinosanganisira yekuzvimisikidza iyo inoongorora uye kugadzirisa musoro kufanana kwese kutenderera.

Kune kongiri musanganiswa musiyano, yedu yehungwaru yekudyisa sisitimu inogadzirisa kudzika kwekuzadza otomatiki. Iyo material hopper inoshandisa screw conveyor ine inosiyana yekumhanyisa drive. Kana musanganiswa ukava wakanyorova kana kuoma, sisitimu inoshandura iyo yekuzadza chinhu kuchengetedza chinangwa chegirinhi density. Uku kuchinjika kunoreva kuti iwe unogona kushandisa akaunganidzwa emunharaunda pasina kupira kuenderana kwe block. Fekitori yedu muShanghai yakatumira anopfuura mazana maviri mayuniti kune vatengi vekuEurope vanovimba neino adapta yekuzadza. Mhedzisiro ndeye block consistency index pamusoro pe98 muzana pane yega shanduko yekugadzira.

Pamusoro pezvo, chigadziko chemuchina chinosanganisira vibration-damping mounts. Izvi zvinodzivirira kunze resonance kubva kukanganisa compaction. Yedu yepa-saiti yekuyedza inoratidza kuti pasina aya mamoiri, kudengenyeka kwepasi kubva kumidziyo iri pedyo kunogona kuunza kuwedzera kana kubvisa 0.1 mm musiyano. Nezvikwiriso, pesvedzero yekunze i zero. Kune zvidyarwa zvakakura zvine michina yakawanda, iyi yekuzviparadzanisa inova mishoni-yakakosha.

Sei Hydraulic Synchronization Inodarika Yechinyakare Masisitimu?

Hydraulic synchronization ndiyo moyo we block consistency. Mune echinyakare masisitimu, yega yega hydraulic cylinder inoshanda yakazvimiririra, ichikonzera kusaenzana kugovera kudzvanywa. Michina yemhando yeGerman inogadzirisa izvi nemagetsi anodzorwa akaenzana mavharuvhu uye master-slave humburumbira coordination. Ndakaona tekinoroji iyi ichishanduka pamusoro pemakore makumi maviri, uye chizvarwa chazvino kubva kune yeduGermany Zenith Block Machinendeyechimurenga.

Ngatiparadze makanika. Muchina wakajairika unoshandisa masilinda mana ekutsikirira. Pasina kuwiriranisa, silinda inomhanyisa inoshandisa kudzvanywa kwakazara kutanga, ichitenderedza ndiro yekumanikidza. Iwo anononoka masilinda anobva abata kumusoro, asi kukuvadzwa kwacho kwaitwa: rimwe divi revharovha rakanyanya-kumisikidzwa nepo rimwe divi riri pasi-yakaumbwa. Yedu sisitimu inoshandisa CANbus network inobatanidza ese mana masilinda kune yepakati control unit. Masensa enzvimbo pane imwe neimwe piston tsvimbo inotumira data ka1000 pasekondi. Kana silinda imwe ichifambira mberi 0.1 mm nekukurumidza, iyo control unit inoderedza kupinda kwayo uye inowedzera mamwe. Mhedzisiro yacho iplate yekumanikidza yakakwana panguva yese yekudzvanya sitiroko.

Asi kuwiriranisa hakusi kwekudzvanya chete. Izvo zvinoshandawo kune nzira yekubvisa. Kana muchina uchisimudza furemu kubva pamabhururu egirinhi, kusimudza zvisina kuenzana kunogona kubvarura madhiri. Yedu hydraulic stripping inoshandisa ina synchronized kusimudza masilinda, kuchengetedza furemu yakanyatso kuenderana ne block pallet. Isu takayera kubvura simba kusiyana kuri pasi pe2.5 muzana pamakona mana ese. Masisitimu echinyakare anoratidza mutsauko wegumi neshanu muzana kana kupfuura, zvichitungamira kumakona akachekwa uye kuderedzwa kwebhuroka kuwirirana. Mufekitori yedu, tinoratidza izvi nevhidhiyo inomhanya kwazvo. Furemu yeforoma inosimudzwa yakananga mudenga serevheta chaiyo, isingazungunuke kudivi.

Chii chinoita kuti hydraulic synchronization iwedzere kusimba ndiko kubatanidzwa kwayo nekuzunguza. Iyo control algorithm inoronga kudzvanya simba uye vibration frequency. Semuenzaniso, panguva yekutanga compaction, vibration inomhanya pa48 Hz uku kudzvanya simba kunowedzera zvishoma nezvishoma kusvika 80 muzana yehukuru. Zvadaro, kuitira densification yekupedzisira, vibration inosvetukira ku62 Hz uku kudzvanya simba kunobata zvakadzikama. Uku kuwiriranisa kunogadzira resonant compaction athari. Mabhuroki anowedzera density pasina imwe simende. Miedzo yedu yekuenzanisa inoratidza kuti muchina wakawiriraniswa unoburitsa mabhuroko ane gumi muzana epamusoro ekumanikidza simba uchishandisa yakafanana musanganiswa dhizaini.

Kubva pakuona kwekugadzirisa, synchronized hydraulics inodzivirirawo muchina wacho pachawo. Masimba asina kuenzana anosimbisa furemu nemabheya. Yedu QGM waranti data inoratidza kuti vatengi vanoshandisa zvakafanira kubatanidza vanoona 40 muzana vashoma vachikundikana mumakore mashanu. Izvi zvinodaro nekuti mutoro unogoverwa zvakaenzana, kudzivirira nzvimbo dzinopisa uye kupfeka nguva isati yakwana. Nekuda kweizvozvo, yedu yeGermany Zenith Block Machine inochengetedza kwayo kwepakutanga kweanopfuura makore gumi nemashanu ekushanda-kuchinja-kuviri.

Ndinodawo kuratidza kushanda kwesimba. Synchronized mavharuvhu recirculate mafuta zvinobudirira, kuderedza kupisa chizvarwa. Iyo inotonhorera hydraulic system inoreva kuti oiri inochengetedza viscosity yayo, iyo inowedzera kudzikamisa kudzora kudzvinyirira. Vazhinji vevatengi vedu vanoshuma 15 muzana yakaderera magetsi mabhiri mushure mekuchinja kumichina yedu yakawiriraniswa yeGerman-maitiro. Kuwirirana, hupenyu hurefu, uye kushanda zvakanaka zvinouya pamwe chete.

Ndechipi Chikamu Chekuderedza Kupfeka Matanho Anowedzera Hupenyu hweMuchina?

Kupindirana kweBlock kunoenderana nezvikamu zvemuchina zvinogara mukati mekutanga kushivirira. Pfeka matongo nemazvo. Kwemakore, fekitari yedu paIyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Quangong Machinery Co., Ltd.yakagadzira nzira dzakawanda dzekudzikisa kupfeka pazvikamu zvakakosha. Aya mazano anopindura zvakananga kuti nei maGerman-style block machines achichengetedza kuwirirana pamusoro pemamiriyoni ematenderedzwa. Rega ndigovere nzira shanu dzakasimbiswa dzatinoshandisa mune yega yegaGermany Zenith Block Machine.

Strategy 1: Hard chrome plated vibration shafts.Iwo eccentric shafts mune yedu vibration unit inogamuchira 0.15 mm layer ye hard chrome ine micro-yakatsemuka chimiro. Izvi zvinoderedza friction coefficient kubva 0.6 kusvika 0.15. Mushure memamiriyoni gumi ekutenderera, shaft dhayamita kurasikirwa iri pasi pe0.01 mm. Pasina iyi yekuputira, simbi isina kuvharwa inorasikirwa ne0.08 mm, iyo inoshandura iyo vibration amplitude uye inokuvadza block consistency.

Danho rechipiri: Mahwendefa ezvipfeko anotsiviwa pane ese anotsvedza.Panzvimbo pekugadzira mafuremu emuchina nzvimbo inopera, tinoisa 10 mm gobvu yakaomeswa mahwendefa ekupfeka. Pavanopfeka mushure memamiriyoni mashanu ekutenderera, unotsiva chete ndiro, kwete iyo furemu yese. Iri zano rakawedzera hupenyu hunobudirira hwemichina yedu kusvika pamakore makumi maviri. Vatengi vedu muGermany neAustria vanokoshesa kugadzirisa uku.

Danho rechitatu: Centralized otomatiki lubrication.Majoini ese anotsvedza anotsvedza anogashira magiresi chaiwo panguva dzakarongwa. Yedu sisitimu inoshandisa vanofambira mberi vanogovera kuona kuti hapana poindi inorasika. Manual lubrication inogara ichitungamira kune yakapotsa mafittings kana kuwanda-kuzora, zvichiita kuti zvinosvibisa zvipinde. Nekuzora otomatiki, kubereka hupenyu hukapetwa katatu. Miedzo yedu yakaratidza kuti mushure memamiriyoni matatu ekutenderera, mabhengi akaiswa mafuta aive ne 0.25 mm kutamba, nepo otomatiki aive ne zero inoyerwa yekutamba.

Danho rechina: Mabrasion-resistant mold coatings.Nzvimbo dzemukati dzezviumbwa zvedu dzakaputirwa netitanium aluminium nitride (TiAlN). Uku kupfekedza kunoderedza kupfeka kwekunamira kubva kune simende paste. Kuomarara kwe3300 HV maringe ne700 HV yesimbi yemidziyo inoita kuti mold igare kusvika miriyoni zvibhuroko isati yagadziriswa. Mune akajairwa molds, iwe unoda kukuya zvakare ega ega 500,000 mabhuraki. Imwe neimwe regrind inoshandura block dimensions zvishoma. Zviumbwa zvedu zvakavharwa zvinochengeta zviyero zvakaenderana kwenguva yakareba, zvichisimbisa kuenderana kwe block.

Chirongwa chechishanu: Vibration dampers pakati pemuchina uye pasi.Floor vibration inokonzeresa micro-impact mitoro pane zvemuchina. Isu tinoisa maindasitiri egiredhi rerubha-simbi sandwich dampers inotora 85 muzana yekunze kwekudengenyeka. Izvi zvinoderedza kuneta kutsemuka mumajoini akasungwa. Muchidzidzo chemakore gumi, fekitori yedu yakaenzanisa michina ine uye isina madhamu. Michina yakanyoroveswa yaida 70 muzana zvishoma kugadzirisa zvimiro uye kuchengetedza kushivirira kwebhuroko kaviri.

Rega ndikupe maonero emari. AGermany Zenith Block Machineneaya maitiro ekuderedza kupfeka anowanzo mhanya 16,000 maawa pamberi pechimwe chinhu chikuru chinotsiva. Michina yakajairwa inoda kugadziridzwa kukuru pa8,000 maawa. Iyo yakaderedzwa downtime inoshandura zvakananga mumutengo wakaderera pa block. Mutengi wedu muBavaria akanyora 18 muzana yakaderera mari yekugadzirisa mumakore mashanu. Uyezve, kuenderana kwebhuroka mhando kunoderedza tsvina - isingasviki 0.5 muzana yekuramba mwero inopesana ne3-5 muzana yemichina yakajairwa. Aya ndiwo mabudiro atinoita kukosha kuburikidza neinjiniya.

Pfupiso yeConsistency Advantages kune Global Projects

Kupfupikisa, nei block consistency iri nani muGerman-style kongiri block machine? Nekuti yega yega subsystem yakagadzirirwa kurongeka uye hupenyu hurefu. Kubva payakaomesesa bhokisi furemu kusvika kune mbiri-shaft vibration, kubva yakavharwa-loop hydraulics kusvika kupfeka-inodzivirira zvikamu, maGerman-maitiro emuchina anobvisa zvinosiyanisa zvinokonzeresa kukanganisa. AtIyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Iyo kambani Quangong Machinery Co., Ltd., takazvipira pachedu kugadzira echokwadi chiGerman-dhizaini block michina pasi peGermany Zenith Block Machinezita. Fekitori yedu inoshandisa laser alignment maturusi, certified hydraulic test mabhenji, uye chaiyo-nguva yemhando yekutarisa kuona kuti muchina wega wega unosangana kana kupfuura zviyero zveDIN.

Vatengi vedu munyika dzinopfuura makumi mashanu vanotaura mhedzisiro imwe chete: mashoma akarambwa mabhuroko, kukurumidza kukurumidza kugadzira, uye hupenyu hurefu hwemuchina. Makondirakiti anoshandisa zvidhinha kubva kumichina yedu anozadza madziro ane majoini edhaka mayunifomu, achichengetedza 15 kusvika 20 muzana pazvinhu zvekuvakisa. Kugadzirwa kwekongiri paver, ukobvu hunowirirana hunoreva kuti hapana mabheji anozunguza uye kupera kwepamusoro kwakatsetseka. Aya haasi mabhenefiti edzidziso - ichokwadi chemazuva ese kune vatengi vedu.

Tinokukoka iwe kuti uwane mutsauko. Kunyangwe iwe uchigadzira maburi maburi, zvidhinha zvakasimba, pavers, kana kerbstones, yedu yeGerman-maitiro emuchina anoshandura yako yemhando kutonga. Fekitori yedu inopa zvigadziriso zvakagadziridzwa zvichibva pane yako mbishi zvinhu uye kugona zvinodiwa.Bata yedu tekinoroji yekutengesa timuyekuenzanisa kwakadzama neyako yazvino data yekugadzira. Kuwirirana hakusi umbozha; chinhu chinodiwa kune chero yakakomba kongiri chigadzirwa mugadziri. Ngativake kubudirira kwako pamwe chete.

FAQ: Ndeipi Electric Motors Technologies Inopa Hupenyu Hwakareba Sevhisi?

Mune block machines, mota dzemagetsi dzinotyaira vibration, hydraulics, uye conveyors. Hupenyu hwavo hwesevhisi hunokanganisa zvakananga kuchinjika nekuti kushatisa kwemota kunotungamira kune kusaenzana vibration uye kudzvanywa. Pazasi pane mibvunzo mishanu yakajairika pamusoro pehupenyu hurefu hwemota, inopindurwa nehudzamu hwehunyanzvi.