Kuchengetedza muchina wekuvhara kwekugara kwenguva refu hakusi kwekugadzirisa kuparara; izano rekuita rinoita kuti rigadzirise mhando yekugadzirwa, inoderedza kudhura nguva, uye inowedzera hupenyu hwemidziyo yako. Anopfuura makumi maviri emakore echiitiko mukongiri block muchina indasitiri, fekitori yedu yakaona kuti nguva dzose, yakarongeka kugadzirisa inoshandura sei muchina wakajairwa kuita wakavimbika workhorse. Kana uchishanda aGermany Zenith Block Machinekana chero imwe nzvimbo yepamusoro-soro, nheyo dzekutarisira dzinoramba dzakadzika midzi mukururama, utsanana, uye kupindira panguva yakakodzera. Gwaro iri rinotora kubva kumaitiro epasirese kuQuangong Machinery Co., Ltd. kuti ikubatsire kuwana makumi emakore ekubuda kwakagadzikana.
Kugadzikana kwenguva refu kunoreva kuti muchina wako weblock unoburitsa yunifomu block simba, kushoma vibration dhift, uye inoshanda hydraulic performance gore negore. Kuti tiite izvi, isu tinofanirwa kutarisisa marongero ekuzora, kupfeka chikamu kutsiva, hydraulic system kuperera, uye kuenzanisa magetsi. Fekitori yedu yakagadzira dhizaini yekugadzirisa iyo inobatanidza zvinyorwa zvemazuva ese, maodhisheni emwedzi nemwedzi, uye kuwedzeredza kwegore. Muchinyorwa chino, isu tichapwanya chese chakaomarara, topa yakadzama chigadzirwa paramita yemichina inotungamira seyeGermany Zenith Block Machine, uye tipindure mibvunzo inonyanya kudzvanya pamusoro pekuchengetedza muchina weblock kuti ugadzikane kwenguva refu. Rega tichengetedze mutsara wako wekugadzira kwemakore gumi anotevera.
Nguva dzose kugadzirisa ndiyo musana wekugadzikana kwenguva refu kune chero block machine. Pasina iyo, kunyange premium Germany Zenith Block Machine ichakundwa nekupfeka nguva isati yakwana, hydraulic leaks, uye misalignment. Mufekitori yedu, takaona kuti michina inotevera hurongwa hwekugadzirisa hwakasimba inoshanda ne98% kunyatsoshanda kunyangwe mushure memakore gumi nemashanu. Heino chikonzero nei kuchengetedza kuchishandura zvakananga kugadzikana:
Kubva pamaonero edu, kugadzikana kwenguva refu hakusi mhedzisiro asi budiriro inoshanda. Mangwanani ega ega, vashandisi vanofanirwa kuterera ruzha rusina kujairika kubva kuGermany Zenith Block Machine, tarisa mazinga emafuta, uye simbisa kubviswa kwe mold. Fekitori yedu inopa akadzama logbooks kutevedzera izvi zviito zvezuva nezuva. Mukupedzisa, kugadzirisa nguva dzose kunoshandura muchina weblock kubva pamutoro unogona kuita chinhu chinoburitsa mari inowirirana kwemakumi emakore.
Lubrication ndiro rimwe chete rinonyanya kukanganisa basa mukuchengetedza ma block muchina wekugadzikana kwenguva refu. Kuzora kwakashata kana kusingaite kunokonzeresa kubata kwesimbi-kune-simbi, kugadzira kupisa, uye pakupedzisira kubatwa. KuQuangong Machinery Co., Ltd., takagadzira matrix ekuzora kuGermany Zenith Block Machine zvikamu zvichibva pamakore makumi maviri edata remumunda. Pazasi isu tinodonongodza chirongwa chekuzora, marudzi egirisi, uye mapoinzi ekutarisa.
Yakakosha Lubrication Points uye Intervals:
Nhanho-ne-Nhanho Kuzora Maitiro eGermany Zenith Block Machine:
Chiitiko chedu chinoratidza kuti lubrication yakakodzera inoderedza vibration amplitude kusiyanisa ne35% paGermany Zenith Block Machine units. Uyezve, kushandisa magirisi ekugadzira mukupisa kwakanyanya (pasi pe0 ° C kana pamusoro pe40 ° C) kunochengetedza simba remufirimu. KuQuangong Machinery Co., Ltd., tinopa machati ekuzora nemuchina wega wega. Rangarira, muchina webhuroko wakanyatsozorwa unomhanya wakanyarara, unotonhorera, uye wakagadzikana. Regeredza izvi, uye unotarisana nekutakura mari dzekutsiva dzinogona kudarika 7000 USD. Kugadzikana kwenguva refu kunotanga nepfuti yegirisi.
Kunzwisisa tekinoroji maparamendi emidziyo yako kwakakosha kana uchidzidza kuchengetedza muchina weblock kuti ugadzikane kwenguva refu. Iyo yeGermany Zenith Block Machine yakatevedzana inozivikanwa nekusimba kwayo, asi modhi yega yega ine kushivirira kwakasiyana, kumanikidzwa, uye nekupfeka miganhu. Pazasi pane tafura yakadzama yema paramita ayo fekitori yedu kuQuangong Machinery Co., Ltd. inoshandisa kuvaka zvirongwa zvekudzivirira zvekuchengetedza. Nhamba idzi dzinobatsira vafambisi kusarudza nguva yekutsiva zvikamu, gadzirisa kucheneswa, kana sevhisi hydraulics.
| Parameter Category | Tsanangudzo (Germany Zenith Block Machine Model 940) | Maintenance Action Trigger |
| Hydraulic Working Pressure | 210 bar (max 250 bar) | Kana dzvinyiriro ichichinja ± 10 bar, tarisa pombi uye vharafu yekuyamura |
| Vibration Frequency | 2800 - 3600 VPM | Pazasi 2700 VPM: ongorora eccentric uremu uye mabhengi |
| Main Motor Power | 45 kW (60 HP) | Amperage dhizaini> 10% pamusoro yakayerwa: yakachena mweya sefa kana tarisa kusunga |
| Oiri Tangi Kugona | 350 litres | Shandura oiri ye hydraulic maawa ega ega e2000 kana kana mvura iri mukati> 200 ppm |
| Mold Shoe Clearance | 0.3 kusvika 0.5 mm | Kana clearance ichipfuura 0.7 mm, tsiva gwara bushings |
| Cycle Time (standard block) | 12 - 15 masekondi | Kutenderera nguva kuwedzera> 20%: tarisa hydraulic valve mhinduro |
| Vibration Force | 80 kN | Unbalanced vibration inoda kugadzirisa uremu |
Aya ma parameter haaite zvehumbimbindoga. Semuyenzaniso, iyo hydraulic pressure range ye210 bar paGermany Zenith Block Machine inova nechokwadi chekumisikidza kwakaringana pasina overstressing zvisimbiso. Fekitori yedu inodzidzisa zvikwata zvekugadzirisa kurodha izvi zvakakosha vhiki nevhiki. Kana hydraulic pressure inodonha pasi pe200 bar pasina mutoro, panogona kunge paine kubuda kwemukati mucylinder kana vharafu. Saizvozvo, vibration frequency pazasi 2800 VPM inoratidza akasakara mabheji kana akasununguka V-mabhandi. Nekuyambuka-referencing matanda ezuva nezuva netafura iyi, unogona kufanotaura kukundikana zvisati zvaitika. KuQuangong Machinery Co., Ltd., tinokurudzirawo infrared thermography kutarisa nzvimbo dzinopisa mumakabhati emagetsi. Kugadzikana kwenguva refu inzira inofambiswa nedata, uye aya ma paramita ndiwo ekutanga kwako.
Chimiro chakarongeka chinobvisa kufungidzira munzira yekuchengetedza muchina weblock yekugadzikana kwenguva refu. Zvichienderana nefekitari yedu yakanakisa maitiro eGermany Zenith Block Machine uye mamwe mamodheru, isu takagadzira dhizaini inoyera kukwana nekushanda nesimba. Pazasi pane chirongwa chevhiki nemwedzi chinoteverwa nevatengi vedu kuQuangong Machinery Co., Ltd. kuti vawane makore makumi maviri+ ebasa rakagadzikana.
Weekly Maintenance Tasks (Yese 40-50 maawa ekugadzira):
Mwedzi Chengetedzo Mabasa (Ega ega 200-250 maawa):
Chiitiko chefekitari yedu chinoratidza kuti mayunitsi anotevera chiitiko ichi 70% mashoma ekumira asina kurongwa. Semuyenzaniso, mumwe mutengi anoshandisa Germany Zenith Block Machine akadzikisa mutengo wavo wepagore wekugadzirisa kubva pa18,000 USD kusvika 9,500 USD nekungoomerera kuchirongwa ichi chesvondo/pamwedzi. Zvinyorwa ndizvo zvakakosha: chengetedza binder ine cheki uye masiginicha. AtIyo kambani Iyo kambani Quangong Machinery Co., Ltd., tinopa emahara digital log templates. Rangarira, mapfupi emazuva ese ekufamba-famba pamwe neaya mabasa evhiki nemwedzi / epamwedzi anovimbisa kuti madiki anomalies anobatwa asati ave mhondi dzakagadzikana. Kugadzikana kwenguva refu kunovakwa pakuenderana.
Iyo hydraulic system ndiyo moyo wechero block muchina. Kana iwe uchida kuchengetedza block muchina wekugadzikana kwenguva refu, iwe unofanirwa kugona hydraulic care. Kutadza kweHydraulic kunokonzeresa kutenderera kutenderera nguva, kusakwana compaction, uye kunyangwe kumira kwakazara. PaQGM, takagadzira hydraulic health protocol yeGermany Zenith Block Machine inodzivirira 90% yenyaya dzine chekuita nemafuta. Tevedzera izvi zvinongedzo:
Hydraulic Fluid Management:
Valve uye Cylinder Care:
Kudzora Tembiricha:
Fekitori yedu yakaita ongororo paGerman Zenith Block Machine yaive ine erratic pressure spikes. Mushure mekuongorora, takawana chinonamira chevhavha yekuyamura nekuda kweoxidized oiri. Muridzi akanga asiya kuchinja mafuta kwemwedzi gumi nemisere. Mushure mekutsiva vharafu uye nekutsvaira sisitimu, kugadzikana kwakadzoka. Izvi zvinoratidza kuti hydraulic kuregeredza kunokanganisa zvakananga kugadzikana kwenguva refu. Isu tinokurudzira gore negore nyanzvi ye hydraulic audit neQuangong Machinery Co., Ltd. matekiniki. Proactive hydraulic care zvinoreva isingasviki 2% downtime vs. 15% downtime muzvitoro reactive. Rangarira: oiri yakachena, tembiricha chaiyo, uye nenguva yekuchinja mafirita hazvigone kutaurirana kuitira kuchengetedza kugadzikana kwemuchina wako weblock.
Kuchengeta muchina weblock yekugadzikana kwenguva refu haisi chiitiko chenguva imwe chete asi kuzvipira kunoenderera. Kubva pakuzora zuva nezuva kusvika pamwedzi parameter cheki uye hydraulic kusvinura, nhanho yega yega inobatsira pakuvimbika. Fekitori yedu, Quangong Machinery Co., Ltd., yaona zviuru zvemichina-kusanganisira yeGermany Zenith Block Machine-inowana hupenyu hwemakore makumi maviri nemashanu kana varidzi vanotevera misimboti yadudzwa pamusoro. Isu tinokukurudzira kuti ushandise dhijitari yekuchengetedza yekutevera sisitimu, dzidzisa vashandisi zvakakwana, uye usambofa wakakanganisika pane zvechokwadi zvikamu.
Kuti ikubatsire kutanga, isu tinopa yemahara kugadzirisa kubvunza uye yakagadziridzwa hurongwa kune yako chaiyo block muchina modhi.Bata Quangong Machinery Co., Ltd. nhasikukumbira yako yakasarudzika kugadzirisa kuronga kana kuronga pane-saiti kuongororwa. Chikwata chedu chemakumi maviri-makore veterans chichaita kuti block muchina wako upe kugadzikana, pundutso, uye runyararo rwepfungwa kwemakumi emakore. Tifonere kana kutumira email izvozvi-ngatichengetedzei ramangwana rako rekugadzira.
Mubvunzo 1: Ndinofanira kutsiva kangani mafuta e hydraulic muGermany Zenith Block Machine kuchengetedza kugadzikana kwenguva refu?
Mhinduro: Zvichienderana nedata refekitori yedu yemakore makumi maviri, iwe unofanirwa kutsiva mafuta e hydraulic maawa ega ega e2000 ekushanda kana mwedzi gumi nemiviri, chero inouya pekutanga. Nekudaro, zvakakosha kuita sampling yemafuta ega ega e500 maawa. Kana iyo particle count ichidarika ISO 4406 kodhi 18/16/13 kana zvirimo mumvura zvinopfuura 200 ppm, shandura oiri nekukasira zvisinei nemaawa. YeGermany Zenith Block Machine, kushandisa premium anti-wear hydraulic oil (ISO VG 46) uye kushandura zvose mutsara wekudzoka uye mafirita ekufema panguva imwe chete inovimbisa kuchena kwehurongwa. Kunonotsa kuchinja kwemafuta kunotungamirira kuvharuvhu stiction, pombi kupfeka, uye kusagadzikana kutenderera nguva-zvakananga vavengi vekugadzikana kwenguva refu. Quangong Machinery Co., Ltd. inokurudzira kit yekuongorora mafuta kuti itarise kudzikira.
Mubvunzo 2: Ndeapi zviratidzo zvinowanzoitika zvekuti block machine iri kurasikirwa nekugadzikana, uye ndingazvigadzirisa sei nekukurumidza?
Mhinduro: Zviratidzo zvitatu zvepamusoro zvekusagadzikana ndezvi: 1) Kusapindirana kwevhavha kureba kana kuwanda kubva pakutenderera kusvika kune imwe nzvimbo-tarisa kubvisa mold uye hydraulic pressure stability. 2) Kugogodza kusingawanzo kunzwika panguva yekudengenyeka - ongorora kutamba kwekutakura uye V-bhandi kushushikana. 3) Kuwedzera kutenderera nguva pasina shanduko mukusanganiswa-wongorora proportional valve mhinduro uye cylinder seal leakage. Kugadzirisa izvi nekukasira, tanga waona hydraulic pressure pa geji; kana ichichinja, gadzirisa valve yekuyamura kana mafirita akachena. Chechipiri, kuyera mold guide clearance ine feeler gauge; kutsiva bushings kana pamusoro 0.7 mm. Chechitatu, ita cylinder Drift bvunzo: kana silinda ikadzora kupfuura 5 mm mumasekonzi gumi pasi pemutoro, vakazve humburumbira. Fekitori yedu inopa machati ekugadzirisa matambudziko eGermany Zenith Block Machine varidzi.
Mubvunzo 3: Kuzora zvisina kunaka kunogona kukonzera kukuvadzwa zvachose kumuchina weblock mukati menguva pfupi?
Mhinduro: Hongu. Mune matanda efekitori yedu, kuzora zvisina kufanira — kungave pasi-kuzora kana kushandisa girisi isiriyo — kwakonzera kubatwa mumaawa anosvika makumi mana ekushanda. YeGermany Zenith Block Machine vibration mabearings, kana girizi rikasvibiswa neguruva resimende, rinoshanduka kuita chisungo chinonamira chinopfeka mijaho inotakura. Kukuvadzwa zvachose kunosanganisira mashafts, dzimba dzakatsemuka, uye muzviitiko zvakanyanyisa, eccentric shaft yakatyoka inodhura kupfuura 10,000 USD kutsiva. Kuti udzivise izvi, nguva dzose shandisa NLGI giredhi 2 lithium-based EP girisi yekutakura, uye shandisa iyo chaiyo yakawanda inokurudzirwa (semuenzaniso, 2-3 pombi pakutakura maawa makumi masere oga oga). Kunyanya-kuzora kunokuvadza zvakaenzana sezvo kuchikonzera kupisa uye kukundikana kwechisimbiso. Kugadzikana kwenguva refu kunotsamira pane kwakaringana rubrication intervals uye mhando.
Mubvunzo 4: Ndinoita sei hurongwa hwekugadzirisa hurongwa hwemuchina wangu wekuvhara pasina kumisa kugadzirwa kakawanda?
Mhinduro: Predictive kuchengetedza inobatanidza kutarisa kwemamiriro kuitira kuti uite chete kana zvichidiwa. KuQuangong Machinery Co., Ltd., isu tinokurudzira inotevera-yakaderera-kukanganisa hurongwa yeGermany Zenith Block Machine: Isa vibration sensors pane huru inotakura dzimba-yere kamwe pasvondo (inotora maminitsi maviri). Monitor hydraulic oiri tembiricha uye kudzvanywa zuva nezuva kuburikidza nePLC skrini. Shandisa infrared thermometer kutarisa tembiricha inotenderedza mota maawa zana ega ega. Kubva pane data yemaitiro, kuronga kugadzirisa chete kana zvikumbaridzo zvasvika (semuenzaniso, vibration velocity> 4.5 mm/s RMS). Iyi nzira inoderedza nguva yakarongwa ne60% kana ichienzaniswa nekugadzirisa nguva. Uyezve, shandisa stethoscope kuteerera kune ruzha rusina kujairika paunenge uchimhanya. Fekitori yedu inopa inofanotaura kugadzirisa template inobatanidza nekuchinja matanda pasina kumisa muchina.
Mubvunzo wechi5: Ndezvipi zvikamu zvandinofanira kugara ndichichengetedza kuti ndive nechokwadi chekugadzikana kwenguva refu uye kugadzirisa nokukurumidza?
Mhinduro: Kuti uchengetedze kugadzikana kwenguva refu, nguva dzose chengetedza zvinotevera zvakakosha zvakasara: seti yakakwana ye hydraulic cylinder seal kits, maviri ekuwedzera mutsara mafirita uye imwe breather filter, spare V-bhandi rakagadzirirwa motokari inodedera, mana anotungamira bushings kune inobata mold, seti yekupfeka mahwendefa epallet feeder, uye imwe yekumanikidza transducer. YeGermany Zenith Block Machine, zvakare chengetera spare proportional valve coil uye main contactor. Chiitiko chefekitari yedu chinoratidza kuti kuva nezvikamu izvi paruoko kunoderedza nguva yekugadzirisa kubva kumavhiki kusvika kumaawa. Usachengete zvikamu kweanopfuura makore matatu usingashandisi nekuti zvisimbiso zvinoshatisa. Zvichengete mukabati yakachena, yakaoma. Quangong Machinery Co., Ltd. inopa inokurudzirwa maspare parts kits akagadzirirwa nhamba yemuchina wako. Nezvisara izvi, unogona kugadzirisa 85% yematambudziko akaerekana uye kuchengetedza kugadzikana kwenguva refu.