Iyo servo system ndiyo hungwaru kuseri kweGermany Zenith Block Machine, kuishandura kubva kune yakajairwa hydraulic press kuita yakanyatsogadzirwa chikuva. Kusiyana nemichina yechinyakare yebhuroka inovimba neyakagadziriswa-kumhanya mota uye valve-inodzorwa hydraulics, iyo Germany Zenith Block Machine inobatanidza yakavharwa-loop servo system inogadzirisa kumhanya, torque, uye chinzvimbo munguva chaiyo. Iyi servo system inosanganisira yakakwirira-mhinduro servo mota, inoshanduka-inotamisa hydraulic pombi, uye yepamusoro PLC ine akawanda-axis motion control. Basa reiyi system ndere kuendesa kwakanyatso kudzorwa vibration, kudzvanya, uye ejecting mafambiro, kuve nechokwadi chekuti block yega yega inosangana neiyo chaiyo miyero ye density, dimension, uye kupera kwepasi. KuQuangong Machinery Co., Ltd, fekitori yedu yakakwenenzvera kubatanidzwa kwe servo tekinoroji muGermany Zenith Block Machine chikuva, zvichikonzera kuchengetwa kwesimba kunosvika makumi mana muzana uye kudzikisira nguva yekutenderera kwemakumi maviri muzana zvichienzaniswa nemichina yakajairika.
Germany Zenith Block MachineMasevhisi makuru eiyo servo system muGermany Zenith Block Machine ane zvakapetwa katatu: kutanga, inopa pane-inoda hydraulic kuyerera, zvichireva kuti pombi inongoburitsa oiri kana uye painodiwa, ichideredza simba remarara. Chechipiri, inogonesa yekupedzisira-chaiyo kudzora kweiyo vibration frequency uye amplitude, ichibvumira muchina kuchinjika kune akasiyana kongiri musanganiswa uye kuvhara geometries ipapo. Yetatu, inofambisa yakatsetseka, isina jerk-isina mafambiro ekutsikirira uye ejecting masilinda, kuwedzera hupenyu hwema mold uye kuderedza kuvhunduka kwemuchina. Aya masimba anodudzira zvakananga kune anowirirana block quality, yakaderera mutengo wekushandisa, uye nepamusoro pekugadzira kugona. Muchinyorwa chino, isu tichatarisa muhunyanzvi hwekuvaka kweiyo servo system, kutsanangura mabatiro ayo paakakosha maparamita ekugadzira, uye nekupa akadzama maratidziro uye mashandisiro ekushanda kubva mufekitori yedu yakakura ruzivo neGermany Zenith Block Machine.
Traditional block machines anoshandisa induction motors ane fixed-speed drives akabatana kune anogara-displacement hydraulic pumps. Mune aya masisitimu, pombi inomhanya ichienderera nekumhanya kuzere zvisinei nekudiwa chaiko, uye mafuta akawandisa anodzoserwa kutangi kuburikidza nevharuvhu yekuyamura, ichipedza simba rakakosha uye ichigadzira kupisa. Uyezve, mavharuvhu ekudzora anoshandiswa kutungamira kuyerera kwemafuta, asi nguva yekupindura uye kunyatsoita ishoma, zvinotungamira kune mutsauko mukutsikirira simba uye kusimba kwekudengenyeka kubva kutenderera kuenda kutenderera. Iyo Germany Zenith Block Machine inobvisa izvi zvisingaite kuburikidza ne servo system inosanganisa inogara-magineti servo mota ine inoshanduka-inofambisa axial piston pombi. Musanganiswa uyu unobvumira muchina kuunza chaizvo kuyerera uye kudzvanywa kunodiwa kune yega chikamu chevhavha-yekugadzira kutenderera-kudya, pre-compaction, main pressing, uye ejection-pasina kutambisa nzira.
Zvikonzero zvakakosha nei iyo servo system iri pamusoro pechinyakare hydraulic control:
Fekitori yedu yakaita bvunzo dzekufananidza pakati peGermany Zenith Block Machine ine servo system uye yakafanana mechanika-hydraulic muchina. Muchina une servo wakashandisa 12.8 kWh paawa yekushanda, nepo muchina wakajairika wakashandisa 21.3 kWh - kuderedzwa ne40 muzana. Pamusoro pekuchinja kwemaawa gumi nematanhatu, izvi zvinoshandura kuchengetedza kwe136 kWh, iyo pamitengo yemagetsi emabhizimisi (USD 0.12 / kWh) inoguma nekuchengetedza kwezuva nezuva kwepamusoro peUSD 16. Kwegore (300 mazuva ekushanda), simba rekuchengetedza simba roga rinopfuura USD 4,800, iyo inokosha chikamu chemari yekushandisa yemuchina. Mukuwedzera, iyo servo system's precision inoderedza kurambwa mitengo; muchina weservo wakagadzira 99.2 muzana yekutanga-pass quality mabhuroko, nepo muchina wakajairika wakaita 94.7 muzana. Uku kuderedzwa kwemarara kunowedzera kuwedzera nyaya yehupfumi ye servo tekinoroji.
Uyezve, iyo servo system inorerutsa iyo hydraulic wedunhu nekubvisa akawanda eanotungamira mavharuvhu, mavharuvhu ekuyamura, uye kuyerera kwekudzora mavharuvhu anoshandiswa mune echinyakare masisitimu. Uku kudzikiswa kwechikamu chechikamu kunovandudza kuvimbika uye kunorerutsa kuchengetedza. Fekitori yedu kuIyo kambani Iyo kambani Quangong Machinery Co., Ltdyakadzidzisa mainjiniya ebasa redu kuongorora servo system nyaya vachishandisa yakasanganiswa diagnostics software, iyo inoratidza chaiyo-nguva yekuita data uye kukanganisa macode. Izvi zvinogonesa kukurumidza kugadzirisa uye kuderedza nguva yekudzikira. Kune vanogadzira mabhuroka, shanduko kubva kune yechinyakare hydraulic control kuenda kune servo system muGermany Zenith Block Machine inomiririra kwete chete kukwidziridzwa kwetekinoroji asi kuvandudzwa kwakakosha muhupfumi hwekugadzira.
Vibration uye compaction ndiyo inonyanya kukosha mashandiro mukugadzira block, sezvo ivo vanonyatso tarisa kuwanda, simba, uye pamusoro pemhando yechigadzirwa chekupedzisira. Iyo Germany Zenith Block Machine's servo system inoita basa repakati mukudzora aya ma paramita zvine humbowo hunoshamisa. Iyo servo mota inotyaira eccentric huremu vibrator zvakananga, pasina kudiwa kwemabhandi kana maclutches, uye servo drive inopa torque yekupindura nguva isingasviki 5 milliseconds. Izvi zvinobvumira muchina kuti uchinje vibration frequency uye amplitude ipapo panguva imwe chete kutenderera, ichigonesa yakawanda-nhanho compaction mbiri inokwidziridza kugadzikana kwechikamu. Semuenzaniso, muchina unogona kutanga ne-high-frequency / low-amplitude vibration kuti uwane yekutanga particle movement, wozoshandura kune yakaderera-frequency / high-amplitude vibration kuti usimbise musanganiswa, uye kupedza ne-high-frequency / high-amplitude kuputika kuti uwane densification yekupedzisira.
Dzakajeka nzira iyo servo system inosimudzira vibration uye compaction control:
Kuti utaridze kuita kwesevha-inodzorwa vibration, funga nezve kugadzirwa kwe400x200x200mm hollow block. Iine fixed-frequency vibrator, density musiyano pakati pe100 block yakayerwa pa +/- 0.04 g/cm3. Iine servo-inodzorwa vibration paGermany Zenith Block Machine, shanduko yakaderedzwa kusvika +/- 0.008 g/cm3. Iyi yakaomesesa density control yakanangana nekudzikisa kusiyanisa musimba rekumanikidza, inova yakakosha yemhando chiratidzo chezvivakwa zvekuvaka. Imwe block plant muSpain inoshandisa yedu Germany Zenith Block Machine ine servo system yakashuma kuti vakakwanisa kuderedza simende nezvikamu zvishanu kubva muzana vachichengetedza simba rakafanana rebhuroko, vachichengetedza EUR 30,000 gore negore pazvinhu zvisingasviki.
Chimwe chinhu chakakosha kugona kukwidziridza vibrate kune akasiyana aggregate marudzi. Semuyenzaniso, zviunganidzo zvisina kuremerwa (ivhu rakawedzerwa kana pumice) zvinoda ma paramita akasiyana ekudedera pane gobvu rakapwanyika dombo. Iyo servo system inogonesa muchina kuchengetedza chaiwo mabikirwo ega ega aggregate mhando, saka kana chirimwa chichichinja kubva kune chimwe chigadzirwa kuenda kune chimwe, muchina unongozvigadzirisa. Uku kuchinjika kunobvumira iyo Germany Zenith Block Machine kushanda seyakasiyana siyana yekugadzira mutsara, inokwanisa kugadzira akawanda ezvigadzirwa zvebhuroko zvine mhando inowirirana, isingade marefu ekuchinja maitiro.
Iyo kambani Quangong Machinery Co., Ltd inopa iyo Germany Zenith Block Machine ine yakazara servo system inosanganisira servo mota, servo drive, inochinja-inotamisa pombi, kumanikidza sensors, uye inofamba controller. Iyo sisitimu yakagadzirirwa kuenderera mberi 24/7 kushanda uye inoenderana neyakajairwa maindasitiri emagetsi emagetsi (380V/50Hz kana 460V/60Hz). Tafura iri pazasi inopa makiyi ekutemerwa kweiyo servo system mukati medu matatu makuru eGermany Zenith Block Machine modhi. Aya maratidziro akasimbiswa kuburikidza neyakakura bvunzo yemunda uye anovimbiswa kwenguva yemuchina waranti.
| Parameter | Zenith 6S | Zenith 9S | Zenith 15S |
| Servo mota simba (kW) | 37 kW | 55 kW | 75 kW |
| Servo drive mhando | Permanent magnet synchronous | Permanent magnet synchronous | Permanent magnet synchronous |
| Maximum hydraulic pressure (bar) | 210 bar | 250 bar | 280 bar |
| Kuyerera kwekudzora kurongeka (muzana) | +/- 1 muzana | +/- 1 muzana | +/- 1 muzana |
| Kurongeka kwekudzora kurongeka (bar) | +/- 1 bara | +/- 1 bara | +/- 1 bara |
| Vibration frequency range (rpm) | 3,000 - 7,500 rpm | 3,000 - 7,500 rpm | 3,000 - 7,800 rpm |
| Vibration amplitude (mm) | 0.5 - 2.5 mm | 0.5 - 2.5 mm | 0.5 - 3.0 mm |
| Nzvimbo yemhinduro kugadziriswa (mm) | 0.01 mm | 0.01 mm | 0.01 mm |
| Kukurukurirana protocol | EtherNet/IP, Profibus | EtherNet/IP, Profibus | EtherNet/IP, Profibus |
| Kuchengetedza magetsi (vs. fixed-speed) | 40 muzana | 38 muzana | 42 muzana |
Pamusoro peiyi misimboti yakatarwa, iyo servo system muGermany Zenith Block Machine inopa akati wandei epamusoro maficha: yakakwirira-yekumhanya yedhijitari interface yekubatanidzwa nechirimwa SCADA masisitimu; iyo yakavakirwa-mukati oscilloscope basa rekugadzirisa maprofiles ekudengenyeka; uye kure kure yekutarisa kugona kuburikidza neGSM modem. Fekitori yedu inopa yakazara wiring dhizaini uye yekumisikidza yekutarisa kune yega yega yeGermany Zenith Block Machine, uye isu tinokurudzira yemazuva-2-pa-saiti yekudzidziswa sesheni yevashandisi vezvirimwa kuti vashandise zvizere kugona kwe servo system.
Zvese zvikamu zve servo zvakatorwa kubva kuTier-1 vatengesi (Yaskawa, Bosch Rexroth, kana Nokia), kuve nechokwadi chekuvimbika uye kuwanikwa kwepasirese kwezvikamu zvakasara. Iyo servo system inodzivirirwa nemhando dzakawanda dzekuchengetedza, kusanganisira kuchengetedzwa kwepamusoro-tembiricha, kuchengetedzwa kwepamusoro-ikozvino, uye mabasa ekumisa kwekukurumidzira anowirirana ne ISO 13849. Fekitari yedu inoedza imwe neimwe servo system kwemaawa 100 pamutoro mukuru kuti ione kugadzikana kwayo uye kushanda kwayo isati yatumirwa. Iine iyi yakasimba servo system, iyo Germany Zenith Block Machine inopa kwete chete yepamusoro block mhando asiwo yenguva refu yekushanda kuvimbika.
Mabhenefiti ehupfumi eiyo servo system muGermany Zenith Block Machine inowedzera kupfuura kuchengetedza kwesimba. Nekugadzirisa iyo hydraulic system, kuderedza tsvina, uye kuwedzera hupenyu hwechikamu, iyo servo system inodzikisa zvakanyanya mutengo wakazara wevaridzi. Imwe yeakanakisa mabhenefiti ndiko kudzikiswa kweiyo hydraulic oiri tembiricha. Mapombi echinyakare anomhanyisa anoburitsa kupisa kwakawanda nekuti anoramba achitenderedza oiri kuburikidza nevharuvhu yekuyamura. Kupisa uku kunoshatisa hydraulic fluid, inoda kuti mafuta achinje kakawanda uye zvichiita kuti zvisimbiso zviome nekudonha. Iyo servo system, nekupesana, inogadzira chete kuyerera kunodiwa, kuchengetedza tembiricha yemafuta inogara iri pasi pe50 ° C, kunyangwe panguva yekugadzirwa kwepamusoro. Izvi zvinowedzera hupenyu hwemafuta kubva pamaawa e1,000 kusvika kumaawa 4,000, uye zvakare inowedzera hupenyu hwezvisimbiso, hosi, uye zvikamu zvepombi.
Kunyanya kuchengetedza uye simba mabhenefiti eiyo servo system:
Muenzaniso unoshanda unobva kuGermany Zenith Block Machine mushandisi muIndia, uko tembiricha yepakati inowanzopfuura 40°C. Usati waisa servo system, tembiricha yemafuta e hydraulic yakasvika 75 ° C mukati memaawa mana ekushanda, ichida kunze kwekutonhorera kwemafuta uye kuchinja kwemafuta kwevhiki. Mushure mekusimudzira kune servo system, tembiricha yemafuta yakagadzikana pa48 ° C, uye nguva yekuchinja mafuta yakawedzera kusvika kumwedzi mitatu. Muridzi wechirimwa akashuma kuchengetwa kwepagore kweanopfuura USD 5,000 mumafuta uye kutonhora mutengo, pamwe nekudzikiswa kwe39 muzana mukushandiswa kwemagetsi. Uye zvakare, iyo servo system yekuzviongorora yakaona kudonha kushoma mune yekumanikidza sensor kutanga, ichibvumira timu yekuchengetedza kuti igadzirise panguva yakarongwa yekudzika, kudzivirira inodhura isina kurongeka.
Panyaya yekukanganisa kwezvakatipoteredza, simba rekuchengetedza kubva kune servo system rinoshandura zvakananga kudzikisa kabhoni emissions. Kune yeGermany Zenith Block Machine inoshanda maawa gumi nematanhatu pazuva, mazuva mazana matatu pagore, kuderedzwa kwesimba kwepagore kunosvika makumi mana nemazana masere kWh. Tichifunga kuti grid emission factor ye0.5 kg CO2 per kWh, izvi zvakaenzana nekudzikiswa kwe20,4 metric tons yeCO2 pagore. Kune vanogadzira block, izvi hazvina kunaka kune zvakatipoteredza asiwo nzvimbo yakasimba yekutengesa kana uchitsvaga mapurojekiti ekuvaka egirini. Fekitori yedu kuQGM inogona kupa yakadzama setifiketi yekuchengetedza simba kune yega yega yeGermany Zenith Block Machine inounzwa, inogona kushandiswa kuLEED kana BREAM zvitupa zvitupa.
Mubvunzo 1: Ko iyo servo system muGermany Zenith Block Machine inoda nyanzvi yekugadzirisa?
Mhinduro: Iyo servo system yakagadzirirwa kuchengetedza yakaderera. Kugadzirisa kunosanganisira kutarisa kutonhora kwefan sefa, kuona iyo servo drive's LED mamiriro, uye kutarisa iyo hydraulic mafuta level uye mhando. Iyo servo mota pachayo haina brushless, saka hapana mabhurashi ekutsiva. Fekitori yedu inopa yekuongorora software inogona kuyedza mashandiro e servo system pasina kuda kuibvisa. Isu tinokurudzira cheki yehafu-pagore nenyanzvi akadzidziswa kuti aongorore kubatanidza netambo uye kuona kuti kudzvanywa uye masaini emhinduro ari mukati mekugadziriswa. Iyo servo system's advanced self-diagnostics inokuzivisa iwe kune chero nyaya dzirikuuya, zvichiita kuti gadziriso ishande pane kuita react.
Mubvunzo 2: Iyo servo system inovandudza sei block quality kana ichienzaniswa neyakajairika hydraulic system?
Mhinduro: Iyo servo system inogonesa kunyatso kudzora kwese vibration uye kudzvanya paramita. Nemaitiro akajairwa, kudzvanywa uye kuzununguka kunoenderana nekushanduka-shanduka nekuda kwevhavha hysteresis uye kupomba kwepombi. Iyo servo system's yakavharwa-loop control inochengetedza iyo yakatarwa paramita nehupamhi hwepamusoro, kuve nechokwadi chekuti block yega yega inogamuchira chaiyo compaction simba uye vibration simba. Izvi zvinoguma nekuwanda kweyunifomu, zviyero zvinowirirana (mukati +/- 0.3 mm), uye kupera kwepamusoro. Fekitori yedu yakayera coefficient yekusiyana kwesimba rekumanikidza rezvivharo zvinogadzirwa neGermany Zenith Block Machine's servo system pa4 muzana chete, zvichienzaniswa negumi nembiri muzana yemichina yakajairika.
Mubvunzo 3: Iyo servo system inogona kudzoserwa kune iripo block muchina?
Mhinduro: Muzviitiko zvakawanda, hongu. Fekitori yedu inopa retrofit kit inosanganisira iyo servo mota, servo drive, inochinja pombi, kumanikidza sensors, uye PLC itsva. Iyo kit yakagadzirirwa kuti ienderane neakawanda makuru block muchina mhando uye mhando. Iyo retrofit process inowanzo tora 3-5 mazuva pasaiti uye inosanganisira yakazara system calibration. Kunyange zvazvo mari yekudzorera yakakosha, simba rekuchengetedza uye kuvandudzwa kwehutano zvinowanzopa nguva yekubhadhara yemwedzi 12-18. Isu tinopawo chirongwa chekutengesa-mukati chemichina yechikuru. Chikwata chedu cheinjiniya chinogona kuita ongororo yesaiti kuona kugona uye mutengo weiyo retrofit yemuchina wako chaiwo.
Mubvunzo 4: Chii chinoitika kune servo system panguva yekuchinja kwemagetsi kana kukanganisa?
Mhinduro: Iyo servo system ine DC bhazi capacitor bhangi rinopa nguva yekumisa-yepamusoro 500 milliseconds kana paine simba sag. Izvi zvinobvumira sisitimu kupedzisa kutenderera kwazvino uye kumisa muchina munzvimbo yakachengeteka usati wadzima. Nekuvhiringwa kwemagetsi kwenguva refu, iyo servo drive inongoita inodzorwa kudzikisira kumisa mota uye pombi, kudzivirira hydraulic shock. Fekitari yedu inokurudzira kuisa voltage stabilizer kana isingachinjiki magetsi emagetsi (UPS) kune servo controller kana chirimwa chako chiri munzvimbo inogara ichichinja magetsi. Iyo servo system's firmware inosanganisirawo auto-restart mashandiro, saka kana simba radzoreredzwa, muchina unogona kutangazve kushanda kubva pakukanganisa.
Mubvunzo 5: Ko servo system inogona kubatanidzwa nefekitari otomatiki network?
Mhinduro: Hongu, iyo servo system muGermany Zenith Block Machine inotsigira yakajairwa maindasitiri Ethernet protocol, kusanganisira EtherNet/IP, Profinet, uye Modbus TCP. Izvi zvinobvumira muchina uyu kuti ubatanidzwe nePlant Management System (PMS) kana Manufacturing Execution System (MES). Dhata senge kutenderera kuverenga, kushandiswa kwesimba, uye mhando paramita inogona kuendeswa kune yepakati dhatabhesi kuti iongororwe. Fekitori yedu inopa muenzaniso OPC UA server interface yekubatanidza isina musono. Kune vatengi vanoda data analytics yepamusoro, isu tinopa gore-based dashboard inopa chaiyo-nguva mamiriro emuchina uye maitiro ekuita, anowanikwa kubva kune chero webhu-inogonesa mudziyo.
Iyo servo system ndiyo injini yekuvandudza muGermany Zenith Block Machine, inounza zvisati zvamboitika mazinga ekurongeka, kushanda nesimba, uye kuvimbika kwekugadzira. Nekutsiva yakajairwa hydraulic control neyakavharwa-loop servo system, muchina unowana kusimba kwehutongi hwemhando, kuderera kwekushandisa mari, uye kuchinjika kukuru mukugadzira. Kunyangwe iwe uri kugadzira maburi maburi, mapavha, kana zvigadzirwa zvekongiri zvakakosha, iyo yeGermany Zenith Block Machine's servo system inova nechokwadi chekuti bhuroka rega rega rinosangana nepamusoro-soro mazinga, kurongeka, uye kunaka kwepasi. KuQuangong Machinery Co., Ltd, fekitori yedu yakabatanidza yazvino servo tekinoroji mukugadzira kwedu muchina weblock, uye takaona pekutanga-ruoko kuti inoshandura sei hupfumi hwekugadzira.
Wakagadzirira kukwidziridza yako block kugadzirwa ne servo tekinoroji?Bata Quangong Machinery Co., Ltd nhasinokuda kwekuongorora kwakadzama kwekuita. Chikwata chedu cheinjiniya chinoongorora zvaunoda zvazvino zvekugadzira uye nekupa yakarongedzwa chikumbiro cheGermany Zenith Block Machine yakashongedzerwa neyakakwana servo system kumisikidzwa. Isu tinopa ratidziro yemahara pafekitori yedu, uye yakazara dzidziso pasuru yekuona kuti timu yako inogona kukwidziridza kugona kwe servo system.Kumbira kubvunzana kwako izvozvi kubva kuQuangong Machinery Co., Ltd uye uone kuti iyo Germany Zenith Block Machine ine servo system inogona kukwidziridza yako block quality, kuderedza mari yako yesimba, uye kuwedzera kugadzirwa kwako.
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