Maitiro Ekusarudza Iyo Yakakodzera Block Kugadzira Machine yeFekitari Yako

Kusarudza wakakodzera kugadzira block muchina ndiyo imwe chete yakakosha sarudzo yekugadzira fekitori yako, mutengo unoshanda, uye kwenguva refu pundutso. Neanopfuura makumi maviri emakore emaoko-pane ruzivo muchikamu chekongiri yemuchina, timu yedu kuQuangong Machinery Co., Ltd. yaona kuti muchina wakakodzera unogona sei kushandura mashandiro mashoma kuita mutungamiri wedunhu, nepo sarudzo isiriyo ichitungamira mukudzokororwa nguva uye kutambisa capital. Iri gwara rinokwevera kubva chaiyo-yepasirese fekitori ongororo uye data reinjiniya kuti ikubatsire kufamba kuronga kugona, mold masisitimu, hydraulic masisitimu, uye otomatiki mazinga anoenderana neako aggregate mamiriro.

Pafekitari yedu, takaedza akawanda ezvirongwa mumakondinendi mana. Isu tinoziva kuti muchina unoshanda munzvimbo dzine hunyoro hwemahombekombe egungwa unogona kunetseka munzvimbo dzakaoma, dzakakwirira. Naizvozvo, chinyorwa ichi hachingorondedzere zvakatemwa. Inokudzidzisa iwe sarudzo yakavakirwa pane yako yakasarudzika zvigadzirwa, yaunoda mabhuroki marudzi, uye zvipingaidzo zvesimba. Pakupedzisira, iwe uchaziva chaizvo izvoQGM Block Kugadzira Machineinopindirana nezvinangwa zvako zvekugadzira uye maitiro ekudzivirira iwo mashanu anodhura zvakanyanya kukanganisa kukanganisa. Ngatitangei nekugadzira nzira dzekuongorora dzakakosha.

Zviri Mukati

• 1. Ndezvipi Zviitiko Zvinosarudza Right Block Machine Capacity for My Factory?
• 2. Nzira yekuongorora Hydraulic System uye Vibration Technology?
• 3. Sei Mold Kugadzira uye Changeover Speed ​​Kukanganisa My Pazasi Line?
• 4. Ndeipi Automation Level Inokodzera My Local Labor Market?
• 5. Nzira Yekuverengera Yese Mutengo Wevaridzi Kusanganisira Energy uye Spare Parts?
• Mhedziso: Kuita Sarudzo Yako Yekupedzisira
• Mibvunzo Inowanzo bvunzwa (FAQ)

1. Ndezvipi Zviitiko Zvinosarudza Right Block Machine Capacity for My Factory?

Kugona hakusi kwekungoti mangani mabhuraki anogona kuburitswa nemuchina paawa. Inosanganisira nguva yekutenderera, kurapa nzvimbo, uye kuronga kwekuchinja. AtIyo kambani Iyo kambani Quangong Machinery Co., Ltd., tinogara tichitanga nemubvunzo wakapfava: Chii chaunoda zuva nezuva kubuda mumasquare metres enzvimbo yakapera madziro? Vatengi vazhinji vanongotarisa pamuchina wekutenderera nguva (semuenzaniso, masekonzi gumi nemashanu pabhuroka) asi voregera kushandiswa kwe mold uye pallet return logistics. Kune fekitori yepakati-kati inonangana zviuru gumi kusvika gumi nezvishanu, 000 akajairwa mabhuroko (400x200x200 mm) pa8-awa shift, muchina une 1050x800 mm pallet size uye 25-second cycle ndiyo yakakwana. Mapallet akakura (1400x1100 mm) anoderedza basa rekubata asi anoda akasimba emagetsi emagetsi.

Yedu yemukati marekodhi ekugadzira anoratidza kuti kuenzanisa muchina chiyero kune yako musanganiswa vhoriyamu inodzivirira mabhodhoro. Semuyenzaniso, kana musanganiswa wepuraneti yako ukaburitsa marita zana nemazana mashanu pabatch uye muchina wako webhuroko uchidya marita mazana maviri pakutenderera, unorasa maminetsi manomwe paawa wakamirira musanganisi. Pazasi pane kuenzanisa kwakadzama kwefekitori yedu inonyanya kukumbirwa kugona tiers uchishandisa QGM Block Kugadzira Machine series. Takaedza izvi tichimhanya-mhanya kwemaawa makumi maviri nemaviri nemadota enhunzi emunharaunda uye akapwanyika matombo akaunganidzwa.

Key Capacity Parameters yeFactory Planning

• Kugadzikana kwenguva yekutenderera:Tarisa mavharuvhu e hydraulic ane servo control kuchengetedza nguva yekutenderera kunyangwe unyoro hwakaunganidzwa hukasiyana.
• Pallet acceleration:Machina ane cheni-inotyairwa pallet feeder inoderedza isina chinhu nguva yekufamba ne40% kana ichienzaniswa nemhando dzema roller.
• Kureba kweBlock:Tarisiro yedu ndeye ± 1 mm kuyambuka 5000 blocks kudzivirira tsvina yedhaka panguva yekuvaka.
• Kurapa rack kuenderana:Ita shuwa kuti muchina wekuburitsa urefu unoenderana neyako iripo yekurapa rack system.

Kubva pamaonero efekitori yedu, iyo QF600 inopa yakanakisa chiyero kune akawanda ekutanga, sezvo ichigona kuburitsa ese madhirigi akajairwa uye anovharirana mapeji ane nyore mold shanduko. Isu takabatsira anopfuura zana nemakumi maviri mafekitori muSoutheast Asia kuwana ROI mukati memwedzi gumi nemina tichishandisa iyi nhanho. Rangarira kuwedzera 30% buffer kugona kune ramangwana chigadzirwa mitsara sematombo ekumisikidza kana hollow core slabs. Yedu mushure mekutengesa data inoratidza kuti mafekitori anowandisa nemhando imwe tier anoderedza yechipiri-muchina kutenga frequency ne70% pamakore mashanu.

2. Nzira yekuongorora Hydraulic System uye Vibration Technology?

Iyo hydraulic system ndiyo moyo wechero block kugadzira muchina. Yakashata hydraulic dhizaini inotungamira kune isingaenderane compaction, yakatsemuka zvidhinha, uye huru mafuta kuvuza. PaQGM, isu tinoisa pamberi yakavharwa-loop proportional hydraulics ine simba remhinduro sensors. Iyi sisitimu inogadzirisa kudzvanya simba munguva chaiyo zvichienderana neaggregate kuramba. Kusiyana neizvi, masisitimu akavhurika-loop anoshandisa kudzvinyirirwa kwakagadziriswa, zvichikonzera kuwedzeredza kana jecha rako rakanyorova kana kuti pasi-kutsika kana rakaoma. Fekitori yedu yakatsiva pamusoro pe200 yakavhurika-loop pombi mumakore mashanu apfuura kune vatengi vakatanga kuyedza kuchengetedza mari.

Vibration tekinoroji yakakosha zvakaenzana. Dual-shaft eccentric vibrators yakamisikidzwa yakananga pazasi petafura mold inoburitsa yakanyanya kukwirisa (kupfuura 5g). Dzivisa michina inoshandisa mavibrators anofambiswa nebhandi nekuti mabhandi anotambanuka mushure memaawa mazana matatu uye anoderedza kuungana ne25%. Chimwe chinhu chinowanzo furatirwa ndeye vibration frequency renji. Kune zvidhinha zvakasvibira senge matombo ekugadzira, unoda 4500-5000 VPM (vibrations paminiti). Yezvivharo zvinoreruka aerated, 2800-3200 VPM inodzivirira kukuvara. Iyo QGM Kuvhara Kugadzira Machine mutsara inoshandisa frequency inverters iyo inokutendera kuti uchinje pakati pezvitatu presets mukati memasekonzi gumi, yakasimbiswa mumiyedzo yedu yefekitori ine limestone uye yakadzokororwa kongiri aggregates.

Hydraulic & Vibration Checklist yeFekitari Yako Kushanya

• Tarisa kana iyo hydraulic tank ine magineti sefa uye gumi-micron kudzoka sefa. Fekitori yedu inoshandisa izvi kuwedzera hupenyu hwemafuta kusvika maawa 8000.
• Bvunza vibration inotakura mhando: SKF kana FAG tapered roller bearings inogara 4x kureba kupfuura yakajairwa bhora mabhengi.
• Eresa nhanho yeruzha pakuremerwa kwakazara. Michina yakavimbika inoshanda pasi pe85 dBA kubva 1 mita kure.
• Ongorora accumulator bhangi saizi. A 25-litre accumulator inochengetedza kudzvanya simba panguva yekudonha kwemagetsi.

Fekitori yedu yakanyora kuti kushandisa maindasitiri giredhi kumisikidzwa kunoderedza nguva yegore kubva pamazuva gumi nemasere kuenda kumazuva matatu chete pagore. Isu tinokurudzira zvakanyanya pane-saiti mafuta ekuongorora kits. Kwenguva yekuchinja kwemaawa masere, mafuta e hydraulic haafaniri kudarika 55 ° C. Chero chinhu chiri pamusoro chinosvibisa zvisimbiso uye chinoderedza kusimba kwesimba. Iine QGM Block Kugadzira Machine, iwe unowana chaiyo-nguva yekutarisa tembiricha kuburikidza nePLC skrini, uye timu yedu yerutsigiro iri kure inogona kukuzivisa iwe nezvezvisina kujairika kusati kwaitika.

3. Sei Mold Kugadzira uye Changeover Speed ​​Kukanganisa My Pazasi Line?

Mold dhizaini inokanganisa zvakananga block simba, kupera kwepamusoro, uye kushanduka kwekugadzira. Vazhinji varidzi vefekitori vanongotarisa chete pamutengo wemuchina asi vanokanganwa kuti mold inopera 80,000 kusvika 120,000 cycles. KuQuangong Machinery Co., Ltd., tinogadzira mold kubva kusimbi D2 yakaoma ine chromium plating pamadziro emhango. Izvi zvinoderedza kukakavara uye zvinobvumira kudhirowa kwakatsetseka. Pasina chaiyo mold geometry, zvidhinha zvako zvinogona kunyungudika pazasi, zvichiita kuti zvisagadzikane panguva yekuturika. Kudzora kwemhando yefekitari yedu kunovimbisa kuti mold taper haimbopfuure 0.5 madhigirii padivi.

Changeover kumhanya chinhu chakavanzika purofiti muurayi. Kana kuchinja kubva paburiro kusvika kune yakasimba paver inotora timu yako maminetsi makumi mapfumbamwe, unorasikirwa negumi muzana yekugadzirwa kwemazuva ese. Michina yakanakisa inoratidzira inokurumidza-kukiya clamping masisitimu uye pre-yakamisikidzwa mold madhairekitori. Isu takadzikisa shanduko nguva kusvika pasi pemaminitsi gumi nemashanu pane yedu QGM Block Kugadzira Machine nekushandisa hydraulic mold clamping ine chinzvimbo sensors. Uyezve, funga kuchengetedza mold uye preheating. Cold molds inowedzera nguva yekutenderera ne15% nekuti kongiri inotora nguva yakareba kuoma. Fekitari yedu inokurudzira kuisa mari mumold cart system uye diki preheating station (40-50 ° C) yekushanda kwechando.

Mold Selection Guide Yakavakirwa paBlock Type

• Hollow blocks (2-3 masero):Shandisa molds ane 8-10 mm mudhuri ukobvu kumaseru. Madziro akatetepa anokonzera kuputsika panguva yekubvisa.
• Mapavha akasimba (60-80 mm kureba):Tarisa ma mold ane 2-degree draft angle. Fekitori yedu inoshandisa laser-yakaomeswa mipendero kune 1.2 miriyoni kutenderera.
• Kerbstones / Curb blocks:Molds inoda kusimbiswa makona uye kupfeka mahwendefa pamisoro ye splitter.
• Interlocking blocks:Precision yekucheka magapu (± 0.2 mm) kuve nechokwadi chekuvhara pasina kurova zvakanyanya.

Fekitori yedu ine mutemo wakasimba: gara uchirodha seti yakasara yemapuleti akapfeka uye misoro ye stripper nemuchina wako. Izvi zvikamu zviduku zvinodhura zvishoma kudarika 500 USD asi zvinogona kuchengetedza zuva rakazara rekuzorora kana rakapfekwa. Zvakare, isu tinopa zano kushandisa mold kuburitsa vamiririri inoenderana neyako musanganiswa dhizaini. Semuenzaniso, mafuta-based agents anoshanda neakapwanyika aggregate asi anokonzeresa kupinza pamapavha ane mavara. Kushandisa QGM Kuvhara Kugadzira Muchina wakashongedzerwa neotomatiki mold spray system inovimbisa yunifomu yekushandisa uye inowedzera hupenyu hwekuumbwa nekusvika makumi mana%.

4. Ndeipi Automation Level Inokodzera My Local Labor Market?

Sarudzo dze otomatiki dzinofanirwa kuratidza mutengo wevashandi vemunharaunda, kuwanikwa kwehunyanzvi, uye kugadzikana kwemagetsi. Fekitori yedu yakaona zvidyarwa zveotomatiki zvakazara zvichitadza mumatunhu anogara achichinja-chinja magetsi, nepo michina yemawoko ichibudirira. KuQuangong Machinery Co., Ltd., tinoisa otomatiki muzvikamu zvitatu: manyorero (anoshanda nemaoko zvinodzora), semi-otomatiki (PLC ine bhuku rekubata pallet), uye zvizere auto (robhoti kurongedza uye kurapa kuronda). Kune fekitori ine gumi nevashanu vashandi vanoda asi vasina hunyanzvi, semi-otomatiki QGM Block Making Machine ine yepakati PLC uye matatu emagetsi zviteshi zvinopa goho rakanakisa.

Yakazara otomatiki inoda vane hunyanzvi magetsi uye inowirirana 400V yekupihwa. Isu nguva pfupi yadarika takaisa mutsara wakazara otomatiki kune mutengi muDubai achiwana 25 zvidhinha paminiti, asi ivo vakaisawo mari mumagetsi regulator uye maviri ekuchengetedza jenareta. Neimwe nzira, kumapurojekiti efekitori yedu muNigeria neKenya, isu tinokurudzira gadziriso yehafu-otomatiki ine zviverengero zvedhijitari uye magedhi ekuchengetedza akavharika. Izvi zvinodzikisira marara emidziyo ne18% zvichienzaniswa nemichina yemanyorero uku uchichengeta mari yakaderera. Chinokosha ndechekusarudza muchina unobvumira mune ramangwana otomatiki ma-add-senge stacker crane kana cubing robhoti-pasina kutsiva main frame.

Labor vs Automation Trade-off Analysis

• Chinyorwa (2-3 vashandi):Yakanakisa kuburitsa kwezuva nezuva pasi pe5,000 blocks. Mutengo wakaderera wekutanga asi marara akakwira (kusvika ku8% yakarambwa mabhuroko).
• Semi-Auto (vashandi 4-6):Fekitori yedu yakanyanya kutengeswa mwero. Operator inodzora kudzvanya asi otomatiki kudyisa uye kudedera. Kuramba mwero pasi pe2%.
• Fully Auto (1-2 technicians):Inoda 24/7 magetsi uye mainjiniya akadzidziswa. Kurambwa pazasi 0.5% uye kuderedzwa kwemutengo wevashandi ne80%.

Yedu yefekitori yemakore makumi maviri data inoratidza kuti vashandisi vesemi-otomatiki vanowana avhareji yenguva ye92%, nepo vashandisi vemotokari zvizere mumagidhi asina kugadzikana vanodonha kusvika 74% uptime. Naizvozvo, isu tinogara tichipa UPS (isingapindiki magetsi emagetsi) yePLC uye masensa kunyangwe pane semi-auto masisitimu. Iyo QGM Kuvhara Kugadzira Machine control software inoisa kutenderera kwese, ichikubatsira kuona kana chaiyo opareta ari kukonzera kunaka kudonha. Iyi traceability haigoneke pamichina yemanyorero. Kudzidzira, tinopa pane-saiti simulation software-vashandisi vanodzidza pane chaiyo pani vasati vabata muchina chaiwo.

5. Nzira Yekuverengera Yese Mutengo Wevaridzi Kusanganisira Energy uye Spare Parts?

Yese Mutengo Wevaridzi (TCO) inowanzoverengerwa zvisirizvo nevaridzi vefekitori vanongoenzanisa mitengo yekutenga. KuQuangong Machinery Co., Ltd., tinodzidzisa vatengi vedu fomula yeTCO yemakore mashanu: [Mutengo wemuchina] + [makore mashanu esimba] + [makore mashanu ezvishandiso] + [mutengo wekuderera paawa]. Kushandiswa kwesimba kunosiyana zvakanyanya: mota ye55 kW inomhanya maawa gumi nematanhatu zuva nezuva inodhura 26,400 kWh pamwedzi. Pa 0.12 USD/kWh, iyo 3,168 USD pamwedzi mumagetsi chete. Muchina we75 kW unogona kugadzira zvakawanda asi unogona kuwedzera 8,400 USD pagore musimba. Yedu fekitori simba-yakagadziridzwa QGM Block Kugadzira Machine inoshandisa servo-hydraulic pombi inocheka kushandiswa kwemagetsi ne38% panguva yekusaita uye kuderera-kudzvanywa zvikamu.

Spare parts kuwanikwa ndechimwe chakavanzika TCO chinhu. Isu tinochengeta imba yekuchengetera zvinhu munyika ina, tichiona kuti kupfeka zvinhu senge pan mixer blades uye hydraulic mafirita anotakura mukati memaawa makumi mana nemasere. Zvichienderana nemapuranga ekugadzirisa fekitori yedu, zvikamu zvishanu zvepamusoro zvinodiwa mugore rechipiri ndezvi: vibration motor bearings (maawa 2,500 oga oga), hydraulic hose sets (maawa 3,000 ega ega), ma switch switch, rubber scraper blades, uye control relays. Budget 8-10% yemutengo wemuchina pagore pazvinhu izvi. Zvakare, funga nezve mutengo wekurapa rack-vatengi vanokanganwa kuti muchina wega wega unoda mazana matatu kusvika mazana mashanu pallets, imwe neimwe ichidhura 25-40 USD.

5-Yegore TCO Kuenzanisa kweMid-Range Factory (14,000 zvidhinha / zuva)

• Muchina wemutengo wakaderera (35,000 USD):Simba repamusoro (62 kWh/cycle), spare parts 15% pagore, downtime 45 days over 5 years. Zvose: ~112,000 USD.
• Fekitori yedu yakakurudzira QGM Block Kugadzira Machine (68,000 USD):Simba rakagadziridzwa (41 kWh/kutenderera), zvisara zvikamu 6% pagore, nguva yekuzorora mazuva matanhatu pamakore mashanu. Zvose: ~89,000 USD.
• Premium otomatiki (120,000 USD):Simba rakaderera kwazvo (33 kWh/kutenderera) asi mutengo wevashandi vane hunyanzvi. Zvose: ~ 140,000 USD pachiyero chiduku.

Fekitori yedu inosanganisira TCO Calculator spreadsheet ine makotesheni ese. Isu tinokurudzira zvikuru kubvunza mutengesi kune yakavimbiswa yakanyanya kushandiswa kwemafuta pa1,000 mabhuraki. Kune QGM Block Kugadzira Machine, nhamba yedu yakasimbiswa i2.8 malita e hydraulic oiri pa 1,000 akajairwa mabhuroko, ayo ari 40% pasi peavhareji yeindasitiri. Zvakare, bvunza nezvezve kuvaka zvirongwa. Pagore rechina, tinopa kugadziridzwa kwefekitori yegungano rako rekuzunguza kwe12% yemutengo mutsva wemuchina, uchiwedzera hupenyu nemamwe makore manomwe.

Mhedziso: Kuita Sarudzo Yako Yekupedzisira

Kusarudza iyo chaiyo block kugadzira muchina kunoda kuenzanisa simba, hydraulic performance, mold kuchinjika, otomatiki level, uye mutengo wakakwana kwemakore mashanu. Mumakore edu ese makumi maviri kuQuangong Machinery Co., Ltd., takanatsa maitiro ekusarudza kuita matanho matatu ekupedzisira: (1) Mhanyai 2000-block muyedzo uchishandisa ako akaunganidzwa emunharaunda pane chero muchina wakanyorwa. (2) Wona kuti spare parts inowanikwa mudunhu rako. (3) Verenga iyo TCO uchishandisa tafura yedu iri pamusoro. Fekitori yedu yakaunza michina inopfuura zviuru zvitatu nemazana mashanu pasi rose, uye tinovimbisa kuti QGM Block Making Machine series inokunda dzimwe nzira dzegeneric muguruva renyika chaiyo uye mamiriro ekupisa.

Usasiye purofiti yefekitori yako kuita zvekufungidzira.Bata timu yedu kuQuangong Machinery Co., Ltd. nhasikukumbira yakasarudzika hunyanzvi simulation uye yakadzama TCO fungidziro zvichibva pamitengo yenzvimbo yako yezvinhu uye mutero wesimba. Isu tichakutumira kopi yakaoma yeyedu 68-point yekugamuchira fekitori bvunzo yekutarisa uye vhidhiyo yekufamba kweyedu yekugadzira pasi. Zadza fomu rekubvunza nekukurumidza pane webhusaiti yedu kana kufonera yedu 24/7 engineering hotline. Ngativakei ramangwana rinobudirira refekitari yako pamwe chete.

Mibvunzo Inowanzo bvunzwa (FAQ)

Ndeipi nzvimbo shoma yefekitori inodiwa kune QGM Block Kugadzira Machine semi-otomatiki mutsara?

Kune yakajairwa semi-otomatiki kumisikidzwa ine mbishi zvinhu hopper, musanganiswa, block muchina, uye nzvimbo yekurapa kwemazuva mashanu ekugadzirwa, fekitori yedu inokurudzira nzvimbo yakavharwa yakavharwa ye450 square metres (30m x 15m) pamwe neyakavhurika yadhi ye800 square metres yekuturika mabhuroki akaporeswa. Iyo QGM Block Kugadzira Machine pachayo inogara ingangoita gumi x 4m, asi iwe unoda imwe 6m yekuwedzera 6m yekutenderera kwepallet uye 8m yekamuri yekudzora uye nzvimbo dzekuchengetera. Kune mutsara wakazara otomatiki nerobhoti stacking, wedzera nzvimbo yakavharwa kusvika 750 square metres. Gara uchiwedzera 20% imwe nzvimbo yekuwedzera mune ramangwana. Isu tinopa yemahara marongero eCAD madhirowa pakukumbira.

Kangani kandinofanira kutsiva mafuta ehydraulic mumushini wangu wekugadzira block?

Zvichienderana nefekitari yedu yekudzivirira kuchengetedza hurongwa, tsiva iyo hydraulic mafuta ega ega 2,000 maawa ekushanda kana pagore, chero anouya pekutanga. Shandisa ISO VG 46 anti-wear hydraulic oil ine zvishoma viscosity index ye 95. Zvisinei, tinokurudzira zvakasimba sampling yemafuta maawa ose e1,000. Kana iyo particle count ichidarika ISO 4406 kodhi 19/17/14, chinja oiri nekukasira zvisinei nemaawa. Kune QGM Block Kugadzira Machine, tangi yemafuta ine yakavakirwa-mukati yekusefa loop iyo isu tinomisa mukati mehusiku husina basa, tichiwedzera hupenyu hwemafuta kusvika maawa zviuru zvitatu pasi pemamiriro akachena. Usambofa wakasanganisa marudzi emafuta akasiyana nekuti kusawirirana kwekuwedzera kunogadzira sludge inovhara servo mavharuvhu.

Ini ndinogona kugadzira ese mabhuraki ekongiri uye kubhururuka zvidhinha zvedota pane imwechete QGM Block Kugadzira Machine?

Hongu, zvachose. Fekitori yedu inogadzira QGM Block Kugadzira Machine ine universal mold adapter uye inosiyana compaction pressure kubva pa15 MPa kusvika 30 MPa. Kune zvivharo zvekongiri (aggregate based), shandisa yakaderera vibration frequency (3,200 VPM) uye yakakwirira kumanikidza (25 MPa). Nezvidhinha zvinobhururuka (ne 15-20% simende), kuderedza kumanikidzwa kusvika 18 MPa asi kuwedzera vibration kusvika 4,000 VPM kuti uvandudze kusungirirwa kwezvikamu zvakanaka. Chakakosha kuchenesa iyo yekusanganisa unit zvakanaka pakati pezvinhu zvinochinja nekuti yakasara yenhunzi dota inonetesa zvidhinha zvekongiri. Isu tinopa inokurumidza-yakachena yekusanganisa masisitimu ine madhiramu ane rabha-mutsetse uye mvura yekupfapfaidza nozzles iyo inoderedza kusvibiswa kwekuchenesa nguva kusvika kumaminitsi makumi maviri.

Ndeipi nguva yekubhadhara yakajairika yekudyara mune otomatiki stacking system?

Zvichienderana nekuongorora kwemari yefekitori yedu yevatengi makumi matanhatu neshanu, nguva yekubhadhara yeotomatiki stacking system (cubing robhoti uye pallet mubato) inotangira pa18 kusvika kumwedzi makumi matatu. Uku kuverenga kunotora semi-auto muchina watove munzvimbo. Iyo auto stacker inobvisa mana evashandi vemaoko pakuchinja uye inoderedza kuputika kwebhuroka panguva yemanyorero stacking kubva pa3.5% kusvika 0.8%. Kune fekitori inogadzira 15,000 blocks zuva nezuva pa 0.45 USD pabhuroka (mari), iyo 2.7% kuderedzwa kwekupwanya kunochengetedza 182 USD zuva nezuva, kana 66,000 USD pagore. Yakajairika stacker system inodhura 85,000-120,000 USD yakaiswa. Naizvozvo, mumisika umo mutengo wevashandi unodarika 8 USD pazuva revashandi, mubhadharo unoitika mukati memwedzi makumi maviri nemana. Fekitori yedu inopa yakasarudzika ROI Calculator kune yega yega mutengi.

Ini ndinogadzirisa sei chiyero chemvura-kune-simende otomatiki pamushini wangu weblock?

Iyo QGM Block Kugadzira Machine inoratidzira yakasanganiswa hunyoro sensor mune inosanganisa auger inoyera yakaunganidzwa humidity munguva chaiyo. Kuti uenzanise, tanga waita bvunzo yemaoko: omesa ako akaunganidzwa muovheni pa105°C kwemaawa makumi maviri nemana, wozosanganisa batch neinonyatso 12% yemvura nehuremu hwesimende. Ziva iyo sensor kuverenga pane PLC skrini (semuenzaniso, 145 mayunitsi). Zvadaro, wedzera 2% yekuwedzera mvura uye rekodha kuverenga kutsva (172 units). Iyo PLC inoshandisa iyi mutsara regression kugadzirisa otomatiki kuwedzera kwemvura kune yega batch, kuchengetedza kudonha mukati me ± 5 mm. Fekitori yedu inokurudzira kudzokorora maawa mazana maviri ega ega kana pese painochinja sosi. Iyo sisitimu zvakare inokuzivisa iwe kana hunyoro hwakayerwa hunopfuura 9% nekuti izvo zvinoratidza kuratidzwa kwemvura mune yako mbishi zvinhu. Kune mamiriro ekunze akanyanya, tinopa inodziya sensor sarudzo inodzivirira kutonhora kukanganisa.